The cement industry is responsible for 8% of global CO2 production. Therefore, a clear
trend has been observed recently to replace to some extent the main binder of cement composites
with environmentally friendly or recycled materials with a lower carbon footprint. This paper
presents the effect of brick powder (BP) on the physico-chemical and mechanical properties of cement
mortars. The effect of a short-term thermal shock on morphology and strength properties of green
mortars was investigated. BP addition caused increase in porosity and decrease in compressive and
flexural strength of mortars. The best results were obtained for samples with 5% wt. BP addition.
Above this addition the strength decreased. The mechanical performance of the samples subjected
to thermal loading increased compared to the reference samples, which is the result of a process
called as the “internal autoclaving”. The BP addition positively affects the linear shrinkage, leading
to its reduction. The lowest linear shrinkage value was achieved by the mortar with the highest BP
addition. An intelligent modeling approach for the prediction of strength characteristics, depending
on the ultrasonic pulse velocity (UPV) is also presented. To solve the model problem, a supervised
machine-learning algorithm in the form of an SVM (support vector machines) regression approach
was implemented in this paper. The results indicate that BP can be used as a cement replacement in
cement mortars in limited amounts. The amount of the additive should be moderate and tuned to
the features that mortars should have.